Acid Gases

Windsor Industrial Products
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Acid Gases


Acid gases can be a major problem in industry.

Dry Sorbent Injection Systems

Dry sorbent injection (DSI) systems have been in service for more than 20 years as an effective tool to reduce acid gas levels. Most recently, this technology has been applied to utility, industrial and waste-to-energy applications to mitigate acid gases such as HCl, HF, SO2 and SO3.
 
B&W MEGTEC offers expertise in the design and development of injection technology and lance design for optimum reagent and gas mixing. Reagent selection is based on the specific application, unit operating conditions, reagent economics and the pollutants to be controlled.
 
The material storage, handling and transport system can be designed to handle multiple reagents to offer optimum flexibility. In addition, each application will vary depending on the pollutants to be controlled, available residence time and the type of particulate collection device in place.
 
Technology Benefits
  • Low Capital Cost
  • Low Operation and Maintenance Costs
  • Easy to Operate
  • Proven Performance
  • Technology Features
  • Variety of Reagent Options available based on the specific application, existing environmental equipment, reagent economics, waste disposal and the pollutants to be controlled
  • Flexible Design – accommodates a variety of injection locations and is available for new or retrofit systems
  • Computational Fluid Dynamics (CFD) modeling is used to optimise system design
 
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Spray Dryer Absorbers (SDA)

In partnership with B&W MEGTEC, their TurboSonic TurboSorb Spray Dryer absorbing (SDA) scrubbing process reduces SO2, SO3, HCl and HF acid gases by the injection of alkali based slurries, most commonly calcium-based, lime slurry.
 
The reagent slurry absorbs and neutralises the acid gases as the liquid evaporates through the scrubber vessel. The reacted products are removed at the bottom of the spray dryer vessel and from the fabric filter, as a dry dust, easy to handle and dispose of, eliminating the need for any water treatment system.
 
Unlike “wet” systems, there is no liquid waste stream generated.
 
The TurboSorb SDA system can often be retrofitted into existing quench towers, or we may supply the complete system, including the optimally designed spray dryer vessel, which then can be optimally designed for most efficient operation.
 
Design Advantages:
 
Greater than 90% SO2 and HCl removal – simultaneously
No wastewater to treat
Dry scrubber vessel and discharge equipment
Primarily carbon steel construction – no special alloys or materials required
No effluent scaling issues or sludge buildup
Wear and plug-resistant air atomizing nozzles for high efficiency atomizing and controlled, fine drop sizes
Turbotak nozzles can be maintained while on-line, without impacting the scrubber operation
Largest turndown ratio with minimal impact to process gas flow
Low system pressure drop
Fully open design
 
Applications:
The TurboSorb Spray Dryer Absorber is used in industries such as hazardous waste incineration, and municipal solid waste (MSW) incineration, power generation, cement, and metals production.
 
Windsor Industrial Products

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Windsor provides total engineering solutions from concept through to after sales support. With 45 years industry experience, dealing with Windsor you’ll always get a solution oriented approach to handling your project that’s guaranteed to perform.

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Contact us
Wellington - Head Office:
+64 4 232 8080 windsor.sales@windsor.co.nz
 
Auckland - IPSCO Division:
+64 9 262 4474 ipsco.sales@windsor.co.nz
Christchurch - CFS Division:
+64 3 366 1411 sales@cfsfilter.co.nz
 
Windsor Engineering Australia:
+61 3 9793 2588 aust.sales@windsorgroup.com.au